We support our customers from the earliest stages through Front-End Engineering Design (FEED). Our teams conduct feasibility studies, thermodynamic calculations and numerical simulations to ensure optimal integration of our technologies into existing process architectures.
Engineering built to last: mechanical design for extreme environments
Our mechanical engineering approach focuses on designing robust, tailor-made equipment capable of withstanding extreme operating conditions encountered in industrial plasma processes. We perform detailed mechanical sizing of components exposed to thermal stress, mechanical loads, and cyclic conditions, selecting materials to resistant to high temperatures, corrosion, abrasion, and fatigue.
Particular attention is given to sealing systems to ensure operational safety and equipment integrity, for static and dynamic interfaces. All designs comply with international codes and standards, including ASME or CODAP, and are validated through finite element analysis and stress testing when required. The modular nature of our systems facilitates transport, installation, and scalability across different industrial configurations.
Smart control: automation and industrial integration
To ensure safe, reliable, and flexible operation, our systems integrate a robust automation architecture based on high-performance industrial PLCs. The platform is compatible with major industrial communication protocols, including Modbus TCP/IP, OPC UA, EtherCAT, and Profinet, enabling seamless integration into existing plant control environments.
We develop tailored control systems that interface seamlessly with the client’s supervisory platforms, allowing continuous communication with upstream and downstream equipment. Our interfaces provide real-time monitoring of critical operating parameters, remote operation capability, and secure data logging for performance tracking and troubleshooting.
All control cabinets are pre-wired and tested in our facilities to reduce on-site installation time and ensure compliance with machine safety and standards. The system architecture is designed for scalability, allowing future upgrades, expanded functionalities, and integration of additional process sensors or actuators as operational needs evolve.
From lab to industry: process engineering for seamless plasma integration
Process engineering is central to the successful deployment of HyPlasma® and plasma torch technologies in industrial environments. Our expertise spans the entire integration chain, from feedstock characterization and flow conditioning to heat transfer optimization, product separation, and recovery of valuable outputs such as clean hydrogen and solid carbon.
We analyze process constraints specific to each site, including pressure, temperature, and flow variability, to ensure our systems operate at peak efficiency without disrupting upstream or downstream operations. This includes adapting plasma parameters, optimizing gas residence time, and integrating quenching, filtration, and storage solutions tailored to the target products.
Our engineering teams design process configurations that maximize conversion yields while minimizing parasitic reactions, achieving the optimal balance between performance, energy consumption, and product quality. Whether retrofitting an existing installation or designing a new process around plasma technology, our approach ensures a reliable, high-value transition to cleaner, more efficient production.
